Global Cement Technology Roadmap

Developing technologies for a low carbon cement industry

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Technology is a key pillar in the cement industry’s drive to reduce emissions levels and energy consumption. Research and development investments have enabled cement producers worldwide to install modern, energy-efficient technology in new, and to some extent, in existing, cement plants. New technologies have enabled increased use of clinker substitutes and alternative fuels in cement production, leading to significant direct (e.g. from limestone decarbonisation) COemissions reductions. Technology developments have also enabled significant indirect emissions reductions (e.g. from electricity use).

For example, global cementitious production by companies in the ‘Getting the Numbers Right’ (GNR) global cement database increased by 73.6% (from 512 to 889 million tons) between 1990 and 2014, whereas global total net COemissions increased by on 41% (from 387 to 544 million tons).

But existing technologies alone cannot reduce cement industry CO2 emissions indefinitely. Further dissemination of state-of-the-art technologies to increase thermal energy efficiency and electric energy efficiency and the use of alternative fuels including biomass as well as to reduce clinker content in cement is needed. Moreover, investment in research to develop new binding materials as well as technologies for carbon capture and storage / use (CCS/U) is indispensable. For the cement industry, this means research, development, and piloting of carbon capture technologies in cement plants.

Collaboration between stakeholders is critical to advance potential technologies from laboratory testing to full-scale dissemination. In 2009, the International Energy Agency (IEA) and the WBCSD together developed a first cement industry technology roadmap based on IEA’s modeling and on 38 technology papers developed for the CSI by European Cement Research Academy (ECRA). It outlines existing and potential technologies, and how they may help the industry support a halving of global CO2 emissions across all areas of business and society. It aims to help policy-makers and financial institutions work with the cement industry to adapt for a carbon-constrained world.

In the light of the entry into force of the Paris Agreement of the United Nations Framework Convention on Climate Change (UNFCCC) in 2016, the CSI initiated an in-depth review of the 2009 technology papers and delivered in June 2017 a compilation of 52 individual papers on well-known existing technologies (for which the latest development and implementation status is reviewed) and seven additional summary papers describing state-of-the-art and anticipated technological developments that can further enhance mitigation of CO2 emissions in cement production. The report also includes an assessment of the level of possible implementation, the challenges and costs of these technologies in future scenarios for 2030 and 2050.

The CSI and IEA plan to share the initial results of the updated global technology roadmap for the cement sector at COP 23 in Bonn, Germany.

 

IEA Cement Roadmap

Technology publications

Cement Technology Roadmap: Carbon emissions reductions up to 2050 (2009)

Development of State of the Art Techniques in Cement Manufacturing: Trying to Look Ahead

The Reduced Emission Oxygen Kiln (2008)